FoldXtreme, Super fast T-Shirt & Garment Folder

FoldXtreme – Super Fast Garment Folder

FoldXtreme a textile folder, capable to processing towels, fitted sheets, garments such as T-shirts, nightgowns, uniforms, hospital clothing and all other dried pieces up to a length of 94″.
To view a video and download product literature, click here: FoldXtreme – Super Fast Garment Folder

The feeding conveyor can be adapted in height to make it suitable for short and tall operators. The conveyor has been extended, resulting in a better grip for longer items.

FoldXtreme sorts automatically the various pieces based on length, consequently pre-sorting is not required. Optionally, our FoldXtreme can also sort based on width. This is advantageous in cases where pieces of the same length have different widths.

Once the pieces are folded, they are directed towards a dedicated and programmable stacker station. As soon as the required pieces/ stack are reached, the stack is put on the final delivery belt.

The final delivery belt can be installed either on the left or on the right side and deliver the items either to the front (back to the operator) or to the rear of the machine.

As FoldXtreme is capable of making two independent lateral folds and two independent cross folds, many different folding patterns are possible. For each item, a separate folding pattern can be programmed, making the machine the most flexible.

In comparison to folding equipments from other brands, FoldXtreme has a minimum of moving parts and it is built from standard components.

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Categories: Industry, New Machinery, Screen & Garment Printing, Screen Print - T-Shirts - Decoration, T-Shirt Folding, Textile Machinery, Textile Processing Tags: automation, decorating, folder, garment, new equipment, new machine, screen print

How the folds are made:

The Primary (Lateral) folds:

The primary (lateral) folds are carried out by a pulsed airflow. Before the piece has completely entered the primary fold, the length is measured. Based upon the length, the program changes “on-the-fly”. The folding templates (two spreader bars) are automatically spread to the programmed position and the pulsed air folds the piece tightly around the templates. The primary fold is able to fold pieces up to 94″ long.

The Cross Folds:

FoldXtreme is equipped with two cross fold sections. Each cross fold is generated by reversing belts in combination with an air pulse. The result is a very precise and tight fold.
The cross fold sections can be programmed which allows for several “cross-fold-patterns”; even bypassing cross folds is possible.

Stacker Functionality:

After the folding, pieces are stacked on a dedicated stacker. As a standard, FoldXtreme is provided with 3-stacker stations. A 4th stacker station is an option, as well as a stacker with a different width.
Once the programmed piece count/ pile is reached, the stack is pushed to the final delivery belt.

Linear Exit:

FoldXtreme can also be delivered with a linear exit configuration

Folder Synchronization:
In case two folders are put next to each other, each machine can be interconnected by the means of a master/slave configuration. Piles from both machines are put on to the same final delivery belt, allowing to conduct all piles towards a central conveyor belt, thus leading to a packing/ wrapping machine or sorting area.

Folder Size:
FoldXtreme exists in two sizes:

Short, folding pieces up to 74″ long

Long, folding pieces up to 94″ long

PLC – Online Support:

FoldXtreme has a PLC based control system. Operating the machine is done through an easy to use 7” color touchscreen. Thanks to the responsive touchscreen of high resolution, making and changing folding patterns becomes very easy. The control can be connected to the internet for worldwide online support.

Various Methods of Program Selection:

Selection of folding pattern recipes can be done by program number or by client. Selecting recipes and/or clients can be done by

a) Operator

b) Barcode reader,

b) RFID reader or

c) Integrated in overhead bag system controls.

Production Data Storage:

FoldXtreme can store production data and buffer them in the machine. These data can be written into a central database for further processing or reporting. Integration of the FoldXtrem with Smart conveyors is standard with the machine. Efficiency and productivity values can be shown on the optional large display S.pulse or viewed on a tablet or smartphone.

The FoldXtreme series is manufactured according to ISO 9001.

Warranty:

FoldXtreme is built very solid and it is backed up with a three year warranty; please contact us for details.

Technical Specifications:

FoldXtreme Long	94″ x 47″
FoldXtreme Short	74″ x 47″
Width including del. belt	75 1/2″
Width excluding del. Belt	55″
Height	56 1/2″
Weight	2425 lb
Air pressure	6 bar
Air consumption	8 – 20m(3)/hr
Air Connection (diameter)	>= 5/8 “
Power Supply	400 V 3-Phase, 50/60 Hz
	230 V 3-Phase, 50/60 Hz
Power consumption	0 – 2KWh

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Shipping Policy

Lead Time Of Shipping

Please be aware that most of our products are "made to order".

Refund Policy

Shipping Returns
To return your product, you should mail your product to: 2275 Bluff Road, Allendale, SC 29810 You will be responsible for paying for your own shipping costs for returning your item.

Shipping costs are non-refundable.
If you receive a refund, the cost of return shipping will be deducted from your refund.
Depending on where you live, the time it may take for your exchanged product to reach you may vary.
If you are returning more expensive items, you may consider using a trackable shipping service or purchasing shipping insurance. We don’t guarantee that we will receive your returned item.

Overview

The Refund and Returns Policy shall last 30 days. If 30 days have passed since your purchase, we can’t offer you a full refund or exchange.
To be eligible for a return, your item must be unused and in the same condition that you received it. It must also be in the original packaging. Several types of goods are exempt from being returned; for e.g. perishable goods cannot be returned. We also do not accept products that are intimate or sanitary goods, hazardous materials, or flammable liquids or gases.

Additional non-returnable items:
Gift cards, Downloadable software products, some health and personal care items.
To complete your return, we require a receipt or proof of purchase.
Please do not send your purchase back to the manufacturer. There are certain situations where only partial refunds are granted:
Items with obvious signs of use. Any item not in its original condition, is damaged or missing parts for reasons not due to our error. Any item that is returned more than 30 days after delivery.

Refunds
Once your return is received and inspected, we will send you an email to notify you that we have received your returned item. We will also notify you of the approval or rejection of your refund.
If you are approved, then your refund will be processed, and a credit will automatically be applied to your credit card or original method of payment, within a certain amount of days.

Late or missing refunds
If you haven’t received a refund yet, first check your bank account again. Then contact your credit card company, it may take some time before your refund is officially posted. Next contact your bank. There is often some processing time before a refund is posted. If you’ve done all of this and you still have not received your refund yet, please contact us at sales@texbay.us.

Sale items
Only regular priced items may be refunded. Sale items cannot be refunded.

Exchanges
We only replace items if they are defective or damaged. If you need to exchange it for the same item, send us an email at rogier@dekkenusa.com and send your item to: 2275 Bluff Road, Allendale, SC 29810

Need Help?
Contact us at rogier@dekkenusa.com for questions related to refunds and returns.